HighTemperature Structural Adhesive: Araldite® AW 4804 / HW 4804

Enhance Reliability in Extreme Environments  

As industrial sectors—especially electronics, power modules, and electric vehicles—demand adhesives that withstand severe temperatures and harsh conditions, Araldite®AW4804 / HW4804 rises to the challenge. This aluminumfilled, twocomponent epoxy offers a unique combination of thermal, mechanical, and chemical resistance, engineered for demanding applications. 

Technical Highlights 

  • Outstanding heat resistance up to 210°C after post-cure, ideal for high-temperature operations. 
  • Aluminum-filled formulation enhances thermal conductivity and mechanical durability. 
  • Excellent chemical and environmental resistance, performing reliably even after prolonged exposure to fuels, oils, water, and acids. 
  • Self-leveling viscosity, suitable for both manual and automated dispensing. 
  • Extended pot life up to 240 minutes, allowing for flexible processing in complex applications. 

Common Application Areas 

  • Power module assembly 
  • Bonding in EV high-temperature zones 
  • Structural adhesion in industrial sensors 
  • High-temperature component encapsulation and securing 

Performance Overview (Standard Specimens): 

Property  Value 
Lap shear strength (Al-Al)  ~20 MPa 
Tensile strength  53 MPa 
Hardness (Shore D)  90 
Thermal expansion coefficient  50 × 10⁶ K¹ 

Mix Ratio: 

Component  By Weight  By Volume 
Araldite® AW 4804  100  100 
Hardener HW 4804  15  28